Unbeatable results for large, heavy, or fragile parts without the need of motion
Superior surface finishing for large and heavy metal parts with unbeatable efficiency, thanks to the patented DryLyte Technology.
Ideal for complex geometries, including blind holes, slots, inner channels, and hard-to-reach areas.
DLyte TurboFlow utilizes media fluid propulsion to deliver precise surface finishing at scale, without limitations on part size, weight, or complex fixtures.
Its innovative rack-based system enables simultaneous treatment of multiple parts, optimizing efficiency and reducing costs. Operating quietly with minimal chemical exposure, it ensures a safer and cleaner workspace, while serving as an eco-efficient solution, consuming less fluids and energy than traditional finishing systems.
This DLyte solution features adjustable turbine speeds for a customized finishing process and an intelligent control system for real-time monitoring.
Its user-friendly interface includes preset programs for various materials and part sizes, ensuring optimal results. Designed for versatility, it excels with stainless steel, titanium, and superalloys.
01.
Hardware features
Efficiency and Speed
High-speed turbines and optimized liquid flow work together to significantly reduce processing times. This advanced system ensures that surface finishing is completed faster without compromising precision, making it ideal for high-throughput applications.
Consistent and Uniform Polish
By keeping the pieces to treat stationary during processing, flow shadowing is minimized, eliminating movement-induced disturbances. This allows the fluid flow to reach all surfaces more evenly, ensuring a highly consistent and flawless polish. Additionally, it reduces the mechanical stress on parts treated.
Large-Capacity Tank
With a spacious 5,000 cm³ tank, this system can accommodate parts of any size, weight, or shape. Regardless of complexity, the large-capacity design allows for seamless treatment, ensuring uniform results across all surfaces.
02.
Operative features
Streamlined Setup Process
DLyte TurboFlow simplifies part setup and fixturing, eliminating the need for complex fixtures required in traditional methods. This innovation ensures efficient processing while maintaining optimal kinematic energy distribution, reducing preparation time and effort.
Smart Process Control
Equipped with an intelligent control system, DLyte TurboFlow enables real-time process monitoring for precision and reliability. Its user-friendly interface features preset programs tailored to various materials and part sizes, ensuring a seamless and adaptable workflow.
Customizable Turbine Speeds
Adjustable turbine speeds allow technicians to fine-tune the finishing process to meet specific surface requirements. This flexibility enhances process control, optimizing results for different applications and material properties. These high-speed turbines and liquid flow significantly reduce processing times.
Efficient Surface Finishing for Large, Complex Parts
DLyte TurboFlow, powered by DryLyte Technology, is an advanced finishing solution designed to handle large and heavy metal parts with outstanding efficiency. This groundbreaking system scales the DLyte finishing process, ensuring perfect results across all dimensions, shapes, and weights. No matter the complexity, DLyte TurboFlow delivers surface finishing of the highest standard.
DLyte TurboFlow revolutionizes the surface finishing process by utilizing media movement technology, allowing parts to remain stationary during treatment. This unique approach simplifies handling, eliminates size and weight constraints, and ensures consistent results even for the most intricate geometries.
Fluid Propulsion System
By utilizing media fluid propulsion, DLyte TurboFlow achieves precise surface finishing at scale without the need for complex fixtures.
DLyte TurboFlow operates with minimal noise and chemical exposure, creating a safer, cleaner, and more user-friendly working environment. It is the ultimate finishing solution for a wide range of industries, including food and pharmaceutical, surgical instruments, aerospace, automotive, and heavy machinery.
How it Works
Thanks to media fluid propulsion, DLyte TurboFlow delivers precise surface finishing at scale, free from limitations on part size, weight, or the need for complex, costly fixtures. Its advanced rack-based system enables simultaneous processing of multiple parts, minimizing setup time and reducing costs.
Additional elements can be integrated to propel the media into internal channels and apply internal cathodes, ensuring a uniform finish on all surfaces. The innovative rack-based system allows multiple parts to be processed simultaneously, reducing both setup time and costs.
DLyte TurboFlow’s Benefits
- + Treat bigger, heavier or fragile parts without the need of motion,as needed with abrasive and drylyte electropolishing process.
- + Reduced mechanical stress on parts treated
- + Better penetration into hard-to-reach areas of the surface
- + Efficiency and Speed: High-speed turbines and liquid flow significantly reduce processing times.
- + It creates less flow shadowing because the parts remain stationary, eliminating movement-induced disturbances, and allowing the fluid flow to reach the surfaces more uniformly for a more consistent polish.
- + Simplified setup and fixture process for parts in the DLyte Turbo Flow system. Traditional systems often require complex fixtures to secure parts and ensure they receive the necessary kinematic energy for movement.
DRYLYTE TECHNOLOGY
The parts are dragged through the media inside the workbowl.
In DryLyte, flow shadowing occurs when certain areas of a part have reduced contact with the polishing fluid media due to the way the part disrupts the fluid flow, resulting in uneven polishing.
DRYLYTE TECHNOLOGY WITH TURBOFLOW
The parts remain stationary while the media and liquid move around them.
The turbulent motion ensures uniform distribution and continuous relative movement of conductive particles against the surface, promoting optimal packing conditions for effective contact and achieving a homogeneous finish, even on intricate or large parts.
Large Parts
Unlike traditional polishing systems, DLyte TurboFlow efficiently processes large metal parts without requiring movement. This eliminates the need for complex fixtures or repositioning, ensuring uniform results across the entire surface while reducing handling time, simplifying workflows, and improving overall efficiency.
Intricate Geometries
The advanced fluid propulsion system of DLyte TurboFlow ensures deep penetration into even the most complex surface areas, delivering a flawless finish. This technology allows for precise polishing in hard-to-reach regions, achieving results that may be difficult or impossible with other finishing methods.
Treatment of pieces in racks
The DLyte Turbo Flow system greatly simplifies the setup and fixture process for parts, allowing for quick and efficient mounting of components in racks. Unlike traditional systems that require complex fixtures to secure each piece and ensure the necessary kinetic energy for movement, Turbo Flow technology reduces setup complexity and production time. As a result, errors are minimized, and workflow becomes more agile without compromising the final finish quality or the safety of the parts during the polishing process.
How DLyte TurboFlow transforms surface finishing
Eco-Friendly Alternative to Acid-Based Treatments
Unlike conventional electropolishing systems that require highly corrosive acid solutions, DLyte TurboFlow operates with an environmentally friendly electrolyte, featuring:
Low Acid Concentration (<10%) – Significantly safer than traditional solutions, reducing the risks of chemical burns and workplace hazards.
No Sludge Formation – Eliminates the need for expensive hazardous waste management.
Extended Electrolyte Lifespan – Unlike traditional baths that require frequent replacement due to contamination and depletion, DLyte TurboFlow’s long-lasting electrolyte provides a more sustainable and cost-effective solution.
Regulatory Advantages & Compliance
DLyte TurboFlow meets and exceeds environmental and workplace safety standards, including:
REACH & RoHS Compliance – Free from restricted hazardous chemicals, ensuring regulatory alignment with EU & U.S. standards.
OSHA (U.S.) & European Workplace Safety Standards – Reduces exposure to hazardous chemicals, improving air quality and reducing the need for costly ventilation and protective equipment.
Food & Medical Safety – Delivers a clean, residue-free surface finish that complies with FDA, EFSA, and MDR 2017/745 regulations, making it ideal for medical devices and food-processing equipment.
Safer working environment
Traditional electropolishing systems involve highly flammable hydrogen gas production, requiring explosion-proof ventilation and handling systems.
DLyte TurboFlow’s low-acid, low-voltage process minimizes these risks, creating a safer working environment with reduced regulatory constraints.
Optimized Energy Consumption
DLyte TurboFlow dramatically reduces the power demands of electropolishing with:
Lower Electrical Consumption – Uses less energy than traditional polishing methods, reducing operational costs and carbon footprint.
Process Efficiency – High-speed fluid propulsion enhances metal removal rates while minimizing energy waste.
Process Versatility: Multi-Alloy Compatibility
Unlike conventional electropolishing, which requires separate baths for different alloys, DLyte TurboFlow:
Processes Different Alloys in the Same Tank – No need to swap electrolytes or create separate processing lines for stainless steel, titanium, superalloys, or other metals.
Reduces Cross-Contamination Risks – Thanks to its innovative media movement technology, impurities and residual debris are effectively filtered out.
Minimal Waste & Water Usage
DLyte TurboFlow significantly reduces environmental impact through:
Minimal Liquid Consumption – The process operates with a closed-loop system, using far less liquid than conventional wet polishing
No Heavy Metal Sludge – Eliminates toxic waste management challenges, making disposal simple and safe.
Cleaner Air & Safer Workplace – No acid mist, fumes, or hazardous VOC emissions, improving air quality and worker safety.
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