Autonomous treatment without human
intervention, improves consistency, and maximizes
throughput with a space-saving design
Machine layout and operation
The system performs fully automated surface finishing of metal parts with minimal operator intervention. Robotic handling integrates loading, unloading, treatment and post-process cleaning into a continuous workflow, ensuring consistent results, high repeatability and reliable quality throughout high-volume production.
Loading and unloading area
The loading and unloading area functions as an intermediate warehouse, allowing parts to be prepared in fixtures while the previous batch is being processed. This parallel workflow reduces waiting times, maintains continuous operation and maximizes overall production efficiency.
Treatment and finishing area
The system integrates up to four refrigerated workbowls for surface treatment, cleaning, rinsing and finishing operations. Automated handling transfers each tool precisely between process stages, protecting delicate geometries while ensuring safe operation, consistent processing and repeatable finishing quality.
01.
Technical Benefits
Precision edge preparation
Enables accurate control of edge rounding to improve tool life and reduce premature wear.
High Repeatability
Automated parameters ensure every drill receives the same consistent treatment, eliminating human error.
Enhances edge stability, preventing micro-chipping and fractures during operation.
Enhanced Cutting Performance
Reduces friction at the cutting edge – leads to better chip evacuation and higher cutting speeds.
Preservation of Cutting Geometry
Maintains critical cutting angles and geometries throughout the finishing process.
Improves heat resistance and oxidation resistance, especially in carbide tools.
Perfect for complex drill designs like helical drills, step drills, and variable-pitch geometries.
02.
Key features
+ Full automation: Integrated collaborative robot for automatic loading and unloading.
+ Plug & Play cell: Compact, fully enclosed and safe to integrate.
+ Universal fixturing: No custom holders needed.
+ Surface homogeneity: Mirror-like finishes and consistent edge rounding.
+ Continuous production: High-throughput with fast changeovers.
+ Flexible system: 4 workbowls for treatment of different materials without human intervention.
+ Smart Control System: Custom recipes, traceability, intuitive UI.
+ Three-dimensional surface quality control device integrated.
+ Laser marker for engraving traceability codes or corporate logos.
04.
Operative features
High Production Efficiency
Up to 10 pieces per cycle with edge preparation below 2 minutes, maximizing productivity while ensuring repeatable performance and consistent finishing quality throughout continuous production.
Fast Processing Cycles
Edge preparation within 2 minutes and smoothing within 15 minutes, delivering fast and controlled processing while preserving tool geometry and achieving consistent surface quality.
Automated Cobot Handling
Automatic loading and unloading minimizes operator intervention, streamlining the entire workflow and enabling reliable, efficient and continuous production with greater process consistency.
Integrated Cleaning System
Automatic cleaning removes process residues between operations, maintaining optimal processing conditions and ensuring reliable, consistent finishing quality throughout the complete production workflow.
Flexible Tool Compatibility
Designed to accommodate different tool lengths and diameters, providing the flexibility required to efficiently process a wide variety of cutting tools and geometries.
Simple Batch Programming
Intuitive programming enables quick configuration of different tools and batch sizes, simplifying production changes and providing greater flexibility for different manufacturing requirements.
DLyte 100 Automated Cell Standard
For metal parts including materials of steel group, cobalt-chrome, titanium group, copper based alloys group, nickel based alloys group and aluminium group materials.
DLyte 100 Automated Cell Carbide
For hard metals, steel group, cobalt-chrome, titanium group, copper based alloys group, nickel based alloys group and aluminium group materials.
DLyte 100 Automated Cell Versions
DLyte 100 Automated Cell Carbide CT
Capacity for up to 12 drill pallets with a
maximum of 1,800 endmills
DLyte 100 Automated Cell Carbide CT with Buffer
Capacity for up to 132 drill pallets with a
maximum of 19,800 endmills
DLyte 100 Automated Cell Carbide CT Twin
Doble treatment area and a
capacity for up to 24 drill pallets with a
maximum of 3,600 endmills
DLyte 100 Automated Cell Carbide CT Twin with Buffer
Doble treatment area and a
capacity for up to 144 drill pallets
with a maximum of 21,600 endmills
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