Autonomous treatment without human
intervention, improves consistency, and maximizes
throughput with a space-saving design
Machine dimensions, main areas
This equipment performs automated surface finishing treatment of metal parts without human intervention. Every operation is performed by the robotized arm which immerse the parts in the workbowls and the parts loading SCARA for a total integration in high volume production lines. It seamlessly covers loading and unloading, treatment, and even post-dip cleaning, ensuring precision, repeatability, and quality—every time.
Input / output area
The loading and unloading area functions as an intermediate warehouse, allowing parts to be preloaded into fixtures via the SCARA system while the robot processes the previous batch — enabling seamless operation and maximizing efficiency.
Treatment area
The system features up to four integrated, refrigerated workbowls designed for seamless multi-step processes — from surface treatment to cleaning, rinsing, and finishing. Each station is fully enclosed for maximum safety and cleanliness. The robot gently clamps each tool with surgical precision, protecting even the most delicate flutes and preserving the geometry that makes your tools perform.
01.
Technical Benefits
Precision edge preparation
Enables accurate control of edge rounding to improve tool life and reduce premature wear.
High Repeatability
Automated parameters ensure every drill receives the same consistent treatment, eliminating human error.
Enhances edge stability, preventing micro-chipping and fractures during operation.
Enhanced Cutting Performance
Reduces friction at the cutting edge – leads to better chip evacuation and higher cutting speeds.
Preservation of Cutting Geometry
Maintains critical cutting angles and geometries throughout the finishing process.
Improves heat resistance and oxidation resistance, especially in carbide tools.
Perfect for complex drill designs like helical drills, step drills, and variable-pitch geometries.
02.
Key features
+ Full automation: Integrated collaborative robot for automatic loading and unloading.
+ Plug & Play cell: Compact, fully enclosed and safe to integrate.
+ Universal fixturing: No custom holders needed.
+ Surface homogeneity: Mirror-like finishes and consistent edge rounding.
+ Continuous production: High-throughput with fast changeovers.
+ Flexible system: 4 workbowls for treatment of different materials without human intervention.
+ Smart Control System: Custom recipes, traceability, intuitive UI.
+ Three-dimensional surface quality control device integrated.
+ Laser marker for engraving traceability codes or corporate logos.
04.
Operative features
High productivity, up to 6 pieces per cycle.
With a cycle time below 2* minutes.
*Edge-preparation
With a cycle time below 2* minutes.
*Edge-preparation
Fast processes, edge-preparation within 2 minutes and smoothing within 15 minutes.
Fully automated workpiece loading and unloading through cobot
Integrated automatic cleaning system
For different tool lengths and diameters
Simple programming for different batch sizes
DLyte 100 Automated Cell Standard
For metal parts including materials of steel group, cobalt-chrome, titanium group, copper based alloys group, nickel based alloys group and aluminium group materials.
DLyte 100 Automated Cell Carbide
For hard metals, steel group, cobalt-chrome, titanium group, copper based alloys group, nickel based alloys group and aluminium group materials.
*DLyte 100 Automated Cell Carbide CT for Carbide Cutting Tools available through our exclusive distributor Rösler
DLyte 100 Automated Cell Versions
DLyte 100 Automated Cell Carbide CT
Capacity for up to 12 drill pallets with a
maximum of 1,800 endmills
DLyte 100 Automated Cell Carbide CT with Buffer
Capacity for up to 132 drill pallets with a
maximum of 19,800 endmills
DLyte 100 Automated Cell Carbide CT Twin
Doble treatment area and a
capacity for up to 24 drill pallets with a
maximum of 3,600 endmills
DLyte 100 Automated Cell Carbide CT Twin with Buffer
Doble treatment area and a
capacity for up to 144 drill pallets
with a maximum of 21,600 endmills
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