High quality surfaces with fully automation and predictable production costs
An innovative solution to improve current manufacturing processes by reducing manual work, errors, decreasing costs, and shortening lead times.
This system can significantly enhance the quality and lifespan of parts.
Our Compact Series are suitable for companies that require precision surface finishing of high-quality metal parts in industries such as medical devices, luxury goods, tools, and food or pharmaceuticals.
High precision movements and parameters specifically designed to optimize work efficiency and deliver the best results.
This is achieved by tailoring the fixturing to the geometry of the part it will hold, ensuring optimal electrical flow for maximum performance.
01.
Hardware features
Innovative holding system
The DLyte Compact Series feature specially designed holding systems for clamping workpieces securely in place. These holders are then moved within the drum containing the dry electrolyte media. This unique system ensures that the workpieces are evenly exposed to the electrolyte, allowing for precise and efficient surface finishing.
Uniform electrical fields
This DLyte machineny is equipped with a high-performance coated titanium cathode located inside the perimeter of the drum, ensuring that uniform electrical fields are created to achieve homogeneous results across the entire surface. This advanced technology ensures that even the most intricate parts receive the same level of treatment, resulting in a consistent, high-quality finish.
Automatic conductivity adjustment
DLyte's automatic media conductivity adjustment system comprises of a conductivity tester and a high-precision pump that work together to automatically adjust the conductivity of the media. This advanced system ensures that the electrolyte moisture is consistently maintained at optimal levels, resulting in a highly efficient and effective surface finishing process.
02.
Operative features
The perfect combination of hardware and software
Our systems use intelligent electronic parameter monitoring and optimal media flow control to optimize the process and ensure stable electrolyte media performance. This ensures consistent process quality throughout the life of the media. Our software includes a powerful database that allows for easy storage and management of piece-specific process parameters.
Advanced parameter configurations
Our advanced software features include programmable cycle time, automatic parameter and media conductivity adjustment, ample storage capacity for many process configurations, and variable motor speed and movement. These features optimize your process and provide greater control, making your work more efficient and effective.
Ergonomic holder loading and unloading
Our holders are designed to provide an efficient loading and unloading experience. You can easily insert and remove pieces with minimal effort, reducing the risk of strain or injury. The shape and size of the holder is optimized to provide a secure grip and prevent slipping, allowing you to handle pieces with confidence.
Customized fixing systems
Our DLyte fixing systems are specifically designed to maximize the efficiency and results of your work. Each piece has its own unique geometry, which is why our specific supports are tailored to meet the requirements of each piece. This ensures that the electrical flow is optimized for the best possible results.
Efficient, eco-friendly, and certified
DLyte offers easy operation and low maintenance costs. You'll benefit from a clean and safe work environment, with no dust emissions and very low gas emissions. Additionally, our product is CE certified, ensuring that it meets rigorous safety and quality standards.
Effortless media changes
Our system allows to change media effortlessly and with minimal downtime, allowing you to focus on your work, achieve better results and enhance your productivity and streamline your operations.
Anti-vibration support
It features an advanced anti-vibration support system that effectively absorbs vibrations during surface finishing treatment, ensuring a safe and healthy workspace. The anti-vibratory support is useful to store electrolyte, holders or other tools.
The DLyte 100PRO has been designed to treat a wide range of materials, including steel, cobalt-chrome, titanium, copper-based, nickel-based, and aluminum.
The machine’s advanced PLC-based electronics allow for the application of symmetric pulses with low and high frequency, and parameter concatenation. The DLyte 100PRO’s electrolyte lifespan is linked to metal extraction, and it can calculate the remaining media lifespan of the electrolyte based on material removal.
Now, you can expect the highest level of precision and accuracy. This is made possible by our independent conductivity and temperature probes, which provide precise and reliable readings to the automatic electrolyte conditioning system.
Experience unmatched versatility and efficiency with the DLyte Compact Series, offering material-specific electrolytic polishing through low-frequency, high-frequency, and full-range frequency versions.
DLyte 100PRO Carbide is the compact machine for cutting tools and other cemented carbide parts surface finishing. This equipment provides a high-quality and fully automated surface treatment for endmills, cutting inserts and other cemented carbide tools demanding specific finishing requirements and high precision.
The DLyte 100PRO Carbide’s advanced PLC based electronics allows to apply asymmetric pulses required to process carbides and a wide range of materials. It allows to control the holder rotation´s speed and direction, to precisely apply movements on each piece of the batch. The equipment incorporates a refrigerator to keep the media temperature controlled ensuring consistent results between batches.
DLyte 100PRO Carbide’s electrolyte lifespan is based on material extraction, as it is able to calculate the remaining media lifespan of the electrolyte based on material removal. Thanks to the independent conductivity and its 2 temperature probes, it offers readings to the automatic electrolyte conditioning system to optimize performance.
The DLyte Compact Series are specially designed to meet the unique needs of different industries, including automotive, aerospace, toolmaking, and medical sectors.
Compact Series
Our Compact Series are suitable for companies that require precision surface finishing of high-quality metal parts in industries such as medical devices, luxury goods, tools, and food or pharmaceuticals.
Compact PRO Series
The Compact PRO Series not only preserves the strengths of its predecessors but also extends its capabilities to encompass even more materials, ranging from steel and cobalt-chrome to carbides, titanium, copper-based, nickel-based and aluminum alloys.
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