A revolutionary mass
finishing platform utilizing
the patented DLyte system
The DLyte MF1000 introduces a new generation of mass electropolishing, combining DLyte precision with true high-volume productivity.
Powered by the new FixtureFree Technology, it processes large batches of small parts without individual holders or clamps.
Parts are freely loaded onto a conductive vibrating mesh and surrounded by Dry Suspension electrolytes, delivering homogeneous, bright and repeatable finishes while simplifying handling and setup.
01.
Technical Benefits
Mass electropolishing
Bright finishing
Surface homogenization
Roughness peak removal
Geometry preservation
Corrosion resistance improvement
Batch processing of small parts
Pre-coating surface preparation
True fixture-free mass finishing for maximum productivity
02.
Hardware features
FixtureFree MassFinish architecture
No holders, no clamps, no complex setups. The MF1000 platform is built around FixtureFree Technology, allowing parts to move freely inside a conductive vibratory workbowl. This eliminates the need for individual fixtures and significantly reduces preparation time. The dynamic cathode combined with a vibrating conductive mesh ensures controlled and uniform electropolishing across large batches.
Vibratory cathodic workbowl
Three independent motors generate controlled, asymmetrical vibration, creating random and continuous movement of parts within the media. This motion allows the treatment to reach every corner and complex geometry while maintaining dimensional integrity. The workbowl offers a 32-litre capacity, optimized for high-throughput processing.
Dynamic cathode system
MF1000 dynamically adjusts the cathode distance to regulate polishing intensity with high accuracy. This ensures selective material removal on surface peaks, localized oxidation control, and consistent finishing results across the entire batch.
Integrated cathode cooling system
A dedicated cooling system regulates process temperature to maximize cathode efficiency and ensure stable, repeatable results. Temperature control enhances electrolyte performance and supports consistent surface quality throughout long production cycles.
04.
Operative features
Uniform and homogeneous surfaces
The system generates relative motion between parts and Dry Suspension electrolytes using high-frequency vibration. Parts remain completely free in motion, enabling homogeneous surface finishes and controlled metal removal while preserving geometry.
Optimized for Dry Suspension electrolytes
Parts are immersed in DryLyte active media, where spheres interact with roughness peaks to selectively remove material. This controlled mechanism improves brightness, reduces surface defects and enhances corrosion resistance.
Automatic separation and recovery
An optional integrated automatic separation system separates parts and media at the end of the cycle. Excess electrolytes are drained, recovered and reintroduced into the system, optimizing media usage and reducing operational costs.
180° tilting workbowl for automatic part discharge
Once processing is completed, the vibratory cathodic workbowl performs a 180° tilt to automatically transfer treated parts to the extraction tray. This feature streamlines unloading and reduces manual intervention.
Integrated cleaning drawer
The MF1000 includes a dedicated cleaning drawer for post-process treatment using compressed air or oil. A removable tray facilitates part collection while allowing electrolyte drainage and recovery, ensuring a clean and efficient finishing cycle.
Compact footprint, high throughput
The DLyte MF1000 delivers high productivity within a compact footprint of approximately two metres in width and less than one and a half metres in depth. Its space-efficient design makes it ideal for integration into modern production facilities seeking scalable, automated mass finishing solutions.
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